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At Multifilm Packaging, we work with a variety of substrates to fit many specifications for flexible packaging. Some materials we extrude ourselves, some we purchase and stock on a regular basis, and some materials are special order. Here's a breakdown on our most common materials and laminates. |
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Description: Cast polypropylene (CPP) is extruded in-house, and can be used
for a variety of applications, including, twist film, flow wraps, bag
film, and a myriad of special applications. CPP extrusion is very common
in Europe and Asia, but is more of a specialty film in North America. Typical Features: Excellent clarity, gloss, scratch resistance, heat seals, and hot tack. Good stiffness. Barrier Properties: Excellent water barrier, poor gas barrier. Typical Grades: Ranges from 60 ga up to 4 mil. Applications: CPP is an excellent alternative to PE for bags with less than 1 lbs of content. CPP has significantly better heat seals than OPP and easily seals through contamination for dusty products. CPP is an excellent sealant web, laminated to OPP, PET, Paper. It is also often used for Twist Wrap applications. | ||
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Description: Oriented polypropylene (OPP or
BOPP) is a commodity film that is typically produced in
dedicated factories in North America, Asia, or the Middle
East. | ||
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Description: Polyethylene is
extruded throughout North America, and is a readily available and
commonly used material. We extrude PE in-house and also buy certain
grades from local suppliers, depending on the requirements. PE is
typically blown, but can also be cast. Cast PE is typically softer and
clearer than blown PE. | ||
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Description: Polyester (PET) is a commodity
film that is typically produced in dedicated factories in North America,
Asia, or the Middle East. Typical Features: Excellent stiffness, clarity, gloss and heat resistance. Barrier Properties: Excellent gas barrier, poor water barrier. Typical Grades: We stock 48 ga PET, which is the most common grade in North America for flexible packaging. Applications: Polyester is almost always used as an outer web in laminations. The heat-resistance of PET makes it ideal for this application, creating a very "forgiving" material that is easy to run. Heatsealable grades of PET do exist, but they are not that common. As a result, PET laminations require a fin seal. | ||
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Description: PVdC coated PET, also known by the trade name
Saran,
typically takes a 48 ga PET and adds a 6ga coating of polyvinyliden
chloride. PVdC adds significant barrier for both gas and water, while
maintaining all the other features of polyester, such as excellent
gloss, clarity, stiffness, and heat resistance. PVdC coated PET is often
more than twice as expensive as uncoated PET. Typical Features: Similar to uncoated PET Barrier Properties: Excellent water and gas barrier. Typical Grades: We typically stock 54 ga PVdC PET for high-barrier applications. Applications: PVdC PET is typically the outer web in laminations where a high barrier is required in a transparent package, such as certain coffee applications or hygroscopic powders and mixes. | ||
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Description:
N-Coat PET is a proprietary coating that is applied in-house to 48 ga
PET, which creates an outstanding gas barrier, over 10 times better than
PVdC PET, and at a lower cost, using a "greener" process. See the
N-Coat page
for more details. Typical Features: Similar to uncoated PET Barrier Properties: Outstanding gas barrier. Typical Grades: 48 ga PET is stocked and coated for the application. Applications: N-Coat PET is typically the outer web in laminations where a high gas barrier is required in a transparent package, and PVdC PET or SiOx or AlOx astructures are too expensive or do not provide adequate barrier. N-Coat is a water-based coating, and is considerably cleaner than PVdC. | ||
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Description:
Metallized PET is a very
common barrier material. We metallize our PET in-house by evaporating a
thin coat of aluminum onto the film under vacuum. For more details, see
Our Capabilities page. Typical Features: Similar to PET Barrier Properties: Outstanding gas barrier. Typical Grades: 48 ga PET is stocked and metallized for the application. Applications: Metallized PET can be surface printed and used as the outer web in a lamination. For better gloss and to protect the ink from scuffing, metallized PET is often the middle layer in a triplex lamination. | ||
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Description: rollstock paper is available in various thicknesses and
configurations, typically for laminations. There are several paper mills
in North America that supply the flexible packaging market. Typical Features: excellent stiffness. Barrier Properties: Most grades of paper have virtually no barrier. Typical Grades: We typically stock 25lbs white paper and 20lbs natural Brown Kraft. Applications: Paper is often used as the outer web in laminations to add stiffness and body to a package. |
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Description:
Metallized OPP is another
common barrier material. We metallize our OPP in-house by evaporating a
thin coat of aluminum onto the film under vacuum. For more details, see
Our Capabilities page. Typical Features: Similar to OPP Barrier Properties: Outstanding gas barrier and water barrier. Typical Grades: 70 ga PET is stocked and metallized for the application. Other grades are also readily available, but since the metal provides the barrier, 70 ga typically works for a multitude of applications. Applications: Metallized OPP is often used as the sealant web in an OPP/MET OPP lamination for a variety of applications from flow wraps for chocolate to VFFS for candy, etc. Metallized OPP can also be surface printed and used as a single web. |
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Description:
Hi-Z is a proprietary, metallized, polypropylene-based, sealant web. It
combines the best of metallized OPP with CPP, resulting in excellent
heatseals and barrier. Typical Features: excellent stiffness. Barrier Properties: Excellent water and gas barrier. Typical Grades: Hi-Z is available in several grades from 1-2 mils thick. Applications: Hi-Z is used as a replacement to metallized OPP for sealant webs when the often weak seals of metallized OPP are not sufficient. Hi-Z works very well for flow wraps and bar wrappers for chocolate bars, granola bars, etc. Thicker grades of Hi-Z are also excellent |
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